Dispensing Process in Nutraceutical Manufacturing
The dispensing process is a critical step in nutraceutical manufacturing that ensures accuracy, consistency, and compliance with regulatory standards. It involves the precise measurement and preparation of raw materials before they enter the production line.
we follow strict protocols to ensure that each ingredient is handled with care and accuracy, laying the foundation for a high-quality finished product.
Key Steps in the Dispensing Process
Material Verification
- All raw materials are verified against their Certificate of Analysis (CoA).
- Barcode scanning systems are used to confirm material identity.
- Materials are checked for expiration date, batch number, and compliance with specifications.
Environmental Controls
- Dispensing takes place in a controlled environment to prevent contamination.
- Temperature, humidity, and air quality are constantly monitored.
- Separate rooms or isolators are used to prevent cross-contamination.
Weighing and Measuring
- Each ingredient is weighed using calibrated, precision electronic balances.
- Weighing is performed by trained personnel under GMP (Good Manufacturing Practices) conditions.
- Tolerances are tightly controlled to ensure formulation accuracy.
Documentation
- Every step of the dispensing process is recorded in real-time.
- Batch Manufacturing Records (BMRs) and logbooks are maintained for traceability.
- Any deviations are reported and investigated immediately.
Labeling and Segregation
- Once dispensed, materials are labeled with detailed information: name, quantity, lot number, and date.
- Dispensed materials are securely stored and segregated until they are needed for blending or further processing.
Why It Matters
The precision of the dispensing process directly impacts the safety, effectiveness, and consistency of our nutraceutical products. By investing in advanced equipment and highly trained staff, we ensure that each product meets the highest standards of quality and compliance.
Quality and Compliance
We operate in accordance with:
- GMP
- ISO Standards
- FDA Regulations
- FSSAI or other regional authorities
Our quality assurance team conducts regular audits and validations to ensure the integrity of the dispensing process.